We create embroidered patches using a material called Tackle Twill. 

Twill is a 100% polyester fabric that is woven into a durable zig-zag like pattern. This application process offers a bold, three-dimensional look while remaining cost effective. This process also has a fast turnaround time, meaning you’ll be wearing your new apparel in a timely “fashion”

Twill to stitch ratios are dependent on a few factors including color, shape, and design. The ratio is based on the approximate measurement of twill coverage to the size of the patch.